Top disc stack centrifuge manufacturer factory: Welcome all who care engaged in the separation and filtration to work with us,and we are also looking for the qualified world wide agents to provide better service and deep marketing. Shenzhou Machinery as the best custom decanter centrifuge and separator manufacturers, provides engineered 3D designs by 3D printer to meet your ideas. We have always followed the standardization rules for a rigorous production process, saving time and cost for both parties and bringing maximum benefits to you. Find extra information on Industrial Centrifuge Manufacturer.
What industry is the decanter centrifuge used for? Decanter centrifuge working principle：Centrifuges are useful in most industries where solids, liquids, and gases are mixed into a single substance, but separating the components is necessary. For example, decanters (also known as solid bowl centrifuges) continuously separate solids from liquids in slurries and therefore play an essential role in wastewater treatment, chemical, petroleum, and food processing industries. The basic principle of a decanter centrifuge relies on buoyant separation. The denser ingredients will fall to the bottom of the mixture while the less dense ones are suspended above. Due to a large centrifugal force, decanters rotate to separate the substances inside quickly. Before decanters were used, components took hours to settle, but a decanter centrifuge can take only a few seconds.
Based on our market research, it has been found that the shaking tube centrifuge equipment has become the preferred equipment for many production enterprises today. The equipment itself has low cost, but the production power is high. Therefore, we recommend that enterprises with demand can choose shaking tube centrifuge equipment to separate materials, which is not only cost-effective, but also has high practicality. On the other hand, the damping device included in the shaking tube centrifuge equipment produced by Shenzhou improves the safety factor of equipment operation, making it the company’s central product and patented product. Therefore, it can achieve anti-corrosion and explosion-proof effects during operation; The rotatable body is equipped with a mobile operating platform, which can rotate the body to the horizontal and directly pull the drum onto the mobile operating platform, facilitating cleaning and handling by staff, and dealing with most safety hazards during the separation process.
The materials then flow into the inner cavity of the bowl, which rotates in synchronization with the bowl. Because of their different specific gravities, the three types of centrifugal forces are as follows: the strongest for solids, the second strongest for heavy-phase liquids (like water), and the weakest for light-phase liquids (like oil). This allows the centrifugal force to work magic, forming an outer solid layer and two inner liquid layers. The solid material that has been deposited on the inside wall of the bowl is moved to the machine’s solid outlet using the screw, where it is dried further using extrusion and subsequently released. Meanwhile, the liquid material flows to the machine’s liquid phase outlet and overflows at various points, separating the solid, heavy, and light liquid phases. The Shenzhou Machinery 3-phase decanter centrifuge uses centripetal pump technology to determine the optimal placement of the liquid discharge layer based on the relative proportions of the heavy and light liquid phases and to adjust the position of the neutral layer of these phases. Additionally, the centripetal pump serves as the heavy liquid phase flow outlet, making it an ideal choice for pipeline layout.
Deciding on a decanter centrifuge for laboratory use, particularly among 2-phase and 3-phase centrifuges, calls for a deep understanding of the lab’s desires. This relies on the knowledge to be processed, desired efficiency, area constraints, and budget. 2-phase decanter centrifuges are versatile because they separate solids from liquids without problems. But, 3-phase models, which separate immiscible beverages and solids, are exceptional for complex separations. This guide provided the necessary information regarding decanter centrifuges and their basic features, workings, and evidence comparison. Two immiscible liquids or a liquid and solid can be separated using the two-phase centrifuge. The separation happens automatically and in real-time, without human intervention. Environmental protection, sewage treatment, the chemical industry, food processing, fermentation, medicine, and mining metal and non-metal minerals are just a few of the many applications for two-phase centrifuges. Discover more info on https://www.lnszjx.com/.
Since the late 1980s, China has been introducing, applying, digesting and absorbing advanced technologies from abroad, while developing similar equipment with independent technology. As an emerging leading equipment in the sludge dewatering process, the adaptability of the Decanter centrifuge to specific process conditions and the reliability of its own work can meet the expected design indicators and process requirements, which have been tested and verified. Based on this situation, a simple analysis of the structure of the Decanter centrifuge is conducted.