Rod seal factory today: Mechanical seals form a critical part of any mechanical operation involving fluid movement through rotational shafts, such as in the case of pumps. These seals ensure that the fluid does not leak out of a closed system and contaminants do not enter the system. In pumping applications, mechanical seals are placed at the point of entry or exit of a rotating shaft, preventing the pressurized fluid from escaping the pump housing and withstanding the friction generated from the shaft rotations. Read on to learn how mechanical seals work and explore some popular use cases of seals in pump applications. Discover more information on rod seals manufacturer.
Before examining how mechanical seals function it is important to understand other methods of forming this seal. One such method still widely used is Gland Packing. Gland packing is a braided, rope like material that is packed around the shaft – physically stuffing the gap between the shaft and the pump housing. Gland packing is still commonly used in many applications, however increasingly users are adopting mechanical seals for the following reasons; The friction of the shaft rotating wears away at the packing over time, which leads to increased leakage until the packing is adjusted or re-packed. The friction of the shaft also means that packing also needs to be flushed with large volumes of water in order to keep it cool. Packing needs to press against the shaft in order to reduce leakage – this means that the pump needs more drive power to turn the shaft, wasting energy. Because packing needs to contact the shaft it will eventually wear a groove into it, which can be costly to repair or replace.
It adopts the most ideal design and improved sealing performance and can minimize the high strength of local stress. This type of seal is designed to simplify installation and reduce particle generation. Moreover, it can be quickly and easily installed and removed to facilitate hardware assembly. It perfectly combines a custom seal design, proprietary bonding technology, and excellent plasma resistance developed for semiconductor applications. And its unique structure can minimize common installation problems.
Since the scraper seal is made of the special material, PTFE, it has an impurity immersion function. Therefore, when combined with the piston rod seal and the metal bushing, it can prevent damage to the piston rod and prevent the accumulation of oil pressure. It has a diameter range of 3-1600mm and a temperature range of -30°C + 200°C. The wiper scraper seal can operate at speeds of up to 5 m/s. It has high wear resistance, tear resistance, low-temperature resistance and good strength. Our wiper seals can be used in combination with piston seals and anti-wear rings to prevent oil in the cylinder from being mixed with foreign matter, which causes damage to the working seal. It is especially suitable for piston rods with a large diameter. Moreover, it has a wide range of applications, such as agricultural machinery, injection moulding machines, forklifts, cranes and so on.
Gasket sealing mechanism: The function of the gasket is caused by the blocking effect on the internal medium formed by the contact pressure of the sealing material on the joint surface and the elastic restoring force to the external tightening force. Classification and structure of gaskets: Gaskets are divided into three categories: non-metallic gaskets, non-metallic and metal combined gaskets and metal gaskets. The common materials are rubber, leather, asbestos board, cork, PTFE, tinplate, steel, aluminum, copper and stainless steel.
Support and positioning The piston and piston rod are radially supported and positioned in the cylinder barrel. Isolate the two pairs of motion pairs of piston and cylinder, piston rod and guide sleeve to prevent direct scratches, abrasions and strains between the motion pairs. Especially when the motion pairs are all steel parts, they must be isolated, otherwise they will be easily strained. The guide belt also has an important role to reduce the friction and friction work between the moving parts, reduce the ineffective work and heat. Vibration absorption and noise reduction Reduce system vibration and noise. It is mainly filled with tetrafluoroethylene and phenolic cloth, and there are also a very small amount of polyoxymethylene, nylon and soft metal. Read even more information on https://www.dmsseals.com/.
DMS Seals is a professional hydraulic seals, industrial mechanical seals manufacturer and oil seal supplier specializing in supplying sealing solutions and various seals & o ring. As a leading custom o ring manufacturer, DMS can support OEM and ODM and can meet customers’ requests. DMS Seals adheres to the tenet of “first-class design, top manufacturing, excellent service” and strive to be an excellent supplier of sealing system solutions. DMS Seals pays the utmost attention to quality to ensure the satisfaction of our cooperative partners.
Good sealing performance: Because the system works outdoors, there is no leakage oil recovery system, and the working medium will directly pollute the environment after leakage, so external leakage requirements are strict. At the same time, for the requirements of hydraulic oil heating control, pressure maintaining or maintaining position, the internal leakage requirements are also very strict. High pressure: The working pressure of the hydraulic system is high, usually above 20MPa, and the highest is about 40Mpa, which is higher than the general industrial hydraulic system pressure, so the sealing pressure resistance requirements are high.
The O-ring of DMS SEALS is often used in hydraulic and pneumatic transmission systems and has wide applications. It can be used for both static and reciprocating seals. Moreover, it can also be used in rotary sealing systems. The O-ring can be installed in a groove with a rectangular cross section on the outer or inner circle, achieving a good sealing effect. It has many advantages compared with other types of sealing rings. Its compact structure makes it easy to assemble and disassemble. Moreover, its dynamic frictional resistance is relatively small, and a single piece of O-ring can achieve sealing performance in both directions.